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Pipeline Metal Detector Manufacturers in Bangalore, Suppliers and Exporters in Bangalore
A & Y Company is a leading Pipeline Metal Detector Manufacturers in Bangalore, Suppliers and Exporters in Bangalore systems that incorporate the latest technology and are used to monitor liquid, semi-liquid, paste and slurry products passing through pipelines. Our detectors are precise in detecting ferrous and non-ferrous and stainless-steel contaminants without having to stop the flow of products.Our systemare hygienic with stainless-steel construction and high detection sensitivity and therefore suitable to be used in food, dairy, pharmaceutical, beverages and chemical processing industries.
\Details of Pipeline Metal Detector
As a leading Pipeline Metal Detector Manufacturers in Bangalore works on the principle of electromagnetic induction. It is constructed to help identify the presence of metallic contaminants in liquid, paste, slurry products and semi-liquid materials that are flowing through closed pipeline systems. It allows checking continuously and without stopping the flow of products.
This system comprises transmitter coils, receiver coils, a control unit and an automatic rejection mechanism. Transmitter coils create a high-frequency field of stable electromagnetic field surrounding the pipeline aperture. When the clean product is passed through the pipe, the electromagnetic field does not have an imbalance.
When the metallic contaminant (ferrous, non-ferrous or stainless steel) is injected in the detecting zone, it would disrupt the magnetic field by creating eddy currents inside the metal particle. This produces a secondary magnetic field, which is sensed by the coils of the receiver.
Types of Pipeline Metal Detector
As a leading Pipeline Metal Detector Manufacturers in Bangalore, Suppliers and Exporters in Bangalore, we offer metal detectors of the following types:
- Liquid Metal Detector
It is a designed device to detect metallic contaminants in liquid products that pass-through pipelines. Has automatic inspection and hygienic processing without affecting the flow of products. - Pulp Metal Detector Tomato Ketchup
There is a special type of microscope which is specifically designed to detect metal pollutants in tomato ketchup, pulp and other viscous foodstuffs. Ensures product quality, preserves processing equipment and food safety.
Technical Specifications of the Pipeline Metal Detector
As Pressure Pipeline Metal Detector in Bangalore, we have added below a table of technical specifications for this Detector.
| Parameter | Specification |
|---|---|
| Country of Origin | Made in India |
| Application | Liquid, Paste, Slurry & Semi-Liquid Product Inspection |
| Operating Voltage | 230 V AC |
| Power Supply | 230 V |
| Frequency | 50 Hz |
| Detectable Metal Types | Ferrous, Non-Ferrous & Stainless Steel (All Metals) |
| Alarm Indication | LED Visual Indicator & Audible Sound Alarm |
| Maximum Scanning Aperture | 200 mm – 600 mm (Width) × 50 mm – 300 mm (Height) (Customizable) |
| Construction Material | SS304 / SS316 Stainless Steel (Food & Pharma Grade) |
| Reject Mechanism | Pneumatic Diverter Valve / Stop Mechanism |
| Product Type | Liquids, Slurries, Pastes, Sauces, Syrups, Dairy & Beverages |
| Protection Rating | IP65 / IP66 (Washdown Option) |
Benefits of Pipeline Metal Detector
- Nonstop In-line Inspection
Enables metal inspection in real time without halting or delaying the flow of the product in pipes. - High Detection Sensitivity
Able to identify both ferrous, non-ferrous and stainless-steel metals even in high conductivity or viscous products. - Guards Processing Machinery
Prevents damage to metal pieces of pumps, valves, fillers, and downstream machinery. - Ensures Product Safety
Recognizes and eliminates any metallic impurities in liquids and viscous substances that will cause unsafe products to reach consumers.
Advantages of the Pipeline Metal Detector
- Hygienic Construction
Constructed using SS304 / SS316 stainless steel, as it is used in food, dairy and pharmaceutical applications. - Automatic Rejection System
Pneumatic diverter valves operate fast to remove contaminated product without wasting much of the product. - In-Line and Non-Disruptive Operation
Bolts directly into pipelines, and the flow of the product and pressure are not interrupted. - High Sensitivity Detection
Ferrous, non-ferrous and stainless-steel contaminants can be accurately detected even in conductive or viscous products.
Uses of the Pipeline Metal Detector
- Food Processing Industry - Identifies metal impurities in sauces, soups, ketchup, pulp, jam, syrups and liquid food products.
- Dairy Industry - This is applied to milk, cream and yogurt and cheese slurry, among other liquids in dairy, to preserve hygiene and safety.
- Beverage Industry - Assures contamination-free juices, soft drinks, concentrates and flavoured liquids.
- Pharmaceutical Industry - Checks syrups, suspensions, liquid medicine and formulations on metal contamination.
A & Y Company is a leading Pipeline Metal Detector Manufacturers in Bangalore, Suppliers and Exporters in Bangalore. The Pipeline Metal Detector is the best to maintain continuous production without harming the material quality or causing any disruption to the production process. The system enables safeguarding of processing equipment, avert product contamination and assist in conforming to quality and safety standards with its accurate performance, no problematic integration and minimal maintenance needs.
FAQ’s
The use of Pipeline Metal Detectors is best suited for liquids, slurries, pastes, sauces, creams, syrups, and pulps that are available in a steady flow.
Yes, the state-of-the-art digital signal processing corrects product conductivity, giving it the ability to detect even in conductive or salty products.
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